ES-IGW-B1
Data Concentrator
The ES-IGW-B1 reads PLCs, VFDs and energy meters over Modbus TCP and RS485, alongside your existing control system.
- Ethernet
- 2x (Internet + Modbus TCP)
- Serial
- 1x RS485
- Power
- 5V DC / 3A
- Configuration
- Web dashboard
Chemicals & Fertilizer
Pump, motor and utility monitoring for chemical and fertilizer plants
Continuous processes depend on pumps, motors and utilities that can't stop without warning. En-Stream watches them live through the PLCs, VFDs and meters you already have, and warns your team before a fault becomes a shutdown.
The problem
What makes continuous processes hard to watch
An unplanned stop is expensive
When a critical pump or motor trips, a continuous process may have to shut down and restart, which can cost more than the repair itself.
Machine data stays in the control room
PLCs show the process, but energy and machine health data rarely reaches maintenance and management.
Utilities run in the background
Compressed air, cooling water pumps, boilers and generators use energy all day, often without anyone measuring how much.
What to measure
Readings that matter in a chemical or fertilizer plant
En-Stream reads these from your existing meters, drives and controllers, or from sensors wired to a gateway.
Pump and motor health
Current, speed and fault data from the VFDs and motors on pumps, compressors and agitators.
Pressure, flow and temperature
From transmitters on a gateway's 0–20 mA or 0–10 V inputs, with alarms on the limits you set.
Power per section and utility
kW and kWh from energy meters per plant section, utility or large drive.
Boiler gas and fuel
Gas and fuel used by boilers and generators, next to electricity.
Compressed air
Flow, pressure and compressor power, so leaks and abnormal demand show up early.
Dashboards
Dashboards plant teams use
Alarms & Alerts
Alarms on pump faults, abnormal current or pressure limits, sent to the right person the moment they happen.
Utilities
Boiler gas, fuel and compressed air next to electricity for the whole plant.
CO₂ Tracking
Measured emissions from every energy source on site, for sustainability reporting.
Hardware
Gateways for chemical and fertilizer plants
ES-IGW-E1
All-in-One Controller
The ES-IGW-E1 adds analog inputs for pressure, flow and temperature transmitters, digital inputs for running and fault signals, and relay outputs.
- Ethernet
- 2x (Internet + Modbus TCP)
- Serial
- 1x RS485, 1x RS232
- Fieldbus
- CAN bus
- Analog inputs
- 4x (0–20 mA / 0–10 V, 16-bit)
- Digital inputs
- 8x (12–24 V)
- Relay outputs
- 8x, for actuator control
- Power
- 24V DC / 10A
- Configuration
- Web dashboard
FAQ
Chemical and fertilizer monitoring FAQ
Does En-Stream replace our control system?
No. En-Stream reads data from the PLCs, VFDs, meters and sensors you already run, and adds monitoring, alerts and analysis on top.
How does predictive maintenance work on pumps and motors?
En-Stream watches readings from motors, VFDs, pumps and other equipment. Its AI spots trends that come before a failure and alerts your team early, so maintenance can be planned instead of reacting to breakdowns.
Can the data stay on our own servers?
Yes. Run En-Stream on its hosted platform or on your own on-premises servers.
Do we need to stop production to install it?
No. Gateways connect to the meters, drives and controllers you already have. Most sites take 1–3 days on site, and larger plants are installed in phases, so production never stops.
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A practical guide for plant and energy managers. Find where power is wasted, use cheaper sources at the right time, and keep the savings with monitoring.
Live demo
See En-Stream on your site
Book a 30-minute demo and see how En-Stream connects to the meters, machines and generators you already run.
Request a Demoor call +92-332-2158347
More industries
Energy and machine monitoring for other industries
Pharmaceuticals
HVAC, cleanroom utilities and compressed air monitoring for compliance and uptime.
Textiles
Machine health on looms and spinning lines, plus energy per production unit.
Food & Beverage
Boiler, chiller and compressed-air monitoring, plus production line uptime.
Data Centers & Telecom
Mains, generator, fuel and DC power monitoring, plus panel alarms, across distributed sites.
Cold Storage
Temperature monitoring, compressor health and instant alerts on power loss.
Commercial Buildings
Multi-meter energy tracking, plus HVAC and generator costs per floor or tenant.
Packaging
Line uptime, motor and VFD health, and compressed air leak detection.